Wall Panels

Structural Wall Panels features a high-strength fiberglass face sheet, recycled plastic foam core for insulation R10 and rigidity, a pultruded frame for strength and connectivity, reusable mechanical fasteners, and weather sealing for energy efficiency. Easy to install without specialized tools or skills.

Material: Fiberglass face sheets, Graphene-reinforced pultrusion frame, and recycled Armacell PET foam core

Dimensions:
Length: 2.43 m (8 ft.)
Width: 1.14 m (3.75 ft.)
Depth: 6.98 cm (2.75 inches)
Weight: 70 kg (154 lbs.)
Insulation Value: R10

Base Track

Base track is vital for the modular building system, ensuring a sturdy connection between walls and foundation. It's effortless to install and ready to use.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: Assorted lengths
Width: 10.28 cm (4.05 in.)
Height: 9.55 cm (3.76 in.)
Unit Weigh: 17.65 kg per 2.43 m, (38.91 lbs. per 8 ft.)

Corner

Corner connection piece plays an important role in modular construction projects, allowing for a secure and efficient connection between two wall panels at a corner.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: 2.43 m (8 ft.)
Width: 15.59 cm (6.14 in.)
Depth: 15.59 cm (6.14 in.)
Weight: 2.8 kg (6.17 lbs.)

Panel Connector

Panel Connectors are used in modular construction to connect two wall panels. They are thin, predrilled, and ready to be bolted into place to provide a reliable and sturdy connection between panels.

Material: Graphene-reinforced fiberglass pultrusion

Dimensions:
Length: 2.13 m ( 7ft.)
Width: 10.79 cm (4.25 in.)
Depth: 0.95 cm (.375 in.)
Weight: 4.15 kg (9.14 lbs.)

Installation Process

Building Strong and Resilient Structures in Canada's Challenging Environments with Flex Walls: An Overview of the Installation Process

1.

Prepare a foundation (such as slab, wall footer or ground screws).

2.

Place the base track on the foundation and anchor .

3.

Attach the first wall panel with bolts onto the base track.

4.

Install the first corner with bolts into the first panel.

5.

Add a second wall panel to the open side of the corner to create an L shape.

6.

Install the first connector with bolts on either wall panel.

7.

Attach the third wall panel to the connector and secure it with bolts.

8.

Repeat steps 3 to 7 until all wall panels and corners are in place around the base track.

Wall Panels for Modular Construction

Utilize Structural panels to create up to 9.29 sq. m (100 sq. ft.) of workspace and storage, customizable to your specific needs. Take advantage of our suggested layouts or explore your own design ideas. However, it is important to verify with your local building authority regarding the maximum allowable building sizes exempt from building permits.

10-Panel Configuration

7-Panel Configuration

5-Panel Configuration

Modular design allows for flexible configuration and easy expansion
Advanced composites reduces energy consumption and lowers carbon footprint
Interlocking edges and built-in structural support make assembly easy without specialized tools
Reducing pieces Fiberglass face sheets and EPS foam core provide durability, insulation, and reduced weight
Reusable Mechanical fasteners and connection pieces ensure a long-lasting and solid connection
Weather sealing improves energy efficiency and prevents moisture infiltration
Lightweight design reduces the number of pieces needed for construction, saves time during installation, reduces labor costs and increased portability

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Structural Walls: What You Need to Know